How is the Cleanliness of a Purification Workshop Achieved?
2024.12.27
In many industries with strict requirements for the production environment, such as electronics, pharmaceuticals, and food, purification workshops play a pivotal role. Guangzhou Cleanroom Construction Co., Ltd., as a professional manufacturer of purification equipment, will now unveil the mystery of how purification workshops achieve high cleanliness levels.
1. Air Purification System - The Core Defense Line
The air purification system of a purification workshop is like its "heart," continuously supplying clean air and maintaining a favorable environment within the workshop. First is the primary - efficiency filter, which acts as a "coarse - screening guard." It is responsible for intercepting large dust particles in the air, such as dust and hair with a particle size greater than 5μm, preventing them from entering the subsequent purification processes and protecting the medium - efficiency and high - efficiency filters. The medium - efficiency filter then conducts further fine - filtering, capturing particles of 1 - 5μm, reducing the burden on the high - efficiency filter. The high - efficiency filter is like a "precision filter screen," capable of removing tiny particles as small as 0.3μm or even smaller. It ensures that the air sent into the workshop reaches an extremely high level of cleanliness. For some purification workshops with high - level requirements, its filtration efficiency can reach over 99.99%. Through continuous air circulation, the air in the workshop is replaced multiple times per hour, leaving no place for dust pollutants to hide.
2. Workshop Layout and Enclosure Structure - The Solid Barrier
A reasonable workshop layout design is a key foundation for achieving cleanliness. From the planning of personnel and material access channels to the placement of production equipment, everything follows strict clean - process principles. For example, an independent personnel purification passage is set up. Employees need to pass through an air shower room, where strong clean air blows off the dust attached to their bodies. Only after changing into clean work clothes and shoe covers can they enter the core area of the workshop. Materials also have a special transfer window, which uses ultraviolet disinfection or self - cleaning functions to prevent external pollutants from being brought in by the materials. In terms of the enclosure structure, the walls and ceiling are made of sealed and smooth panels to reduce dust accumulation. The floor is made of anti - static and easy - to - clean materials to prevent static electricity from attracting dust. At the same time, the entire workshop is sealed to prevent unpurified air from the outside from leaking in.
3. Temperature and Humidity Control - Stable Environmental Factors
Appropriate temperature and humidity are also essential for maintaining the cleanliness of the purification workshop. In an electronic chip manufacturing workshop, too high a temperature may cause instability in the performance of electronic components, and too low humidity can easily lead to electrostatic problems, damaging precision equipment. By installing a professional air - conditioning system, the temperature is precisely regulated between 20 - 26°C, and the relative humidity is maintained at 40% - 60%. This not only provides a stable operating environment for production equipment but also inhibits the growth of microorganisms. Because microorganisms multiply rapidly under suitable temperature and humidity conditions. Once out of control, it will seriously affect the cleanliness of the workshop. Therefore, stable temperature and humidity control indirectly guarantee the cleanliness level of the workshop.
4. Daily Maintenance and Monitoring - Long - term Guarantee
After the purification workshop is built and put into use, it is not a one - time thing. Daily maintenance and monitoring are of great importance. Regularly replace filters at all levels. According to the usage environment and duration, arrange according to a scientific cycle to ensure that the filtration effect is always up to standard. Clean and maintain the air - conditioning system and ventilation ducts to prevent dust accumulation from breeding bacteria and causing secondary air pollution. At the same time, install monitoring equipment such as dust particle counters and microbial samplers to keep track of the cleanliness data in the workshop in real - time. Once any abnormalities are detected, the causes can be quickly investigated and rectified in a timely manner. Only through continuous and rigorous maintenance and monitoring can the purification workshop maintain a high - standard cleanliness level for a long time.
Guangzhou Cleanroom Construction Co., Ltd., with years of deep accumulation in the research, development, and production of purification equipment, provides high - quality purification workshop solutions for numerous industries. From sophisticated air purification equipment to professional workshop design guidance, we comprehensively assist enterprises in achieving the clean - up upgrade of their production environments. If you have any needs for the construction or upgrade of purification workshops, please feel free to contact us at any time to embark on a journey of clean production.
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