Construction of Class 10,000 Cleanroom Project for Plastic Particle Factories
2024.12.25
In the field of plastic particle manufacturing, the quality of products is closely related to the cleanliness of the production environment. As a professional manufacturer of purification equipment, Guangzhou Cleanroom Construction Co., Ltd. deeply understands the key points. With excellent technology and rich experience, we tailor - make Class 10,000 cleanroom projects for plastic particle factories, opening a new chapter of efficient and high - quality production.
I. Why Do Plastic Particle Factories Need Class 10,000 Cleanroom Projects?
The production process of plastic particles is extremely sensitive to pollutants such as dust and microorganisms. The intrusion of minute impurities may cause uneven color, performance degradation of the particle products, and even affect the molding and processing of plastic products and their final quality. A Class 10,000 clean environment means that the number of dust particles larger than or equal to 0.5 microns per cubic meter of air does not exceed 352,000. Such a strict standard can effectively reduce the interference of external pollution sources on the production process, ensure the purity and stability of plastic particles, and lay a solid foundation for factories to enhance their product competitiveness.
II. Meticulous Preparation before Construction: Laying a Solid Foundation
1. In - depth Site Investigation: Our professional team will first enter the factory to comprehensively evaluate factors such as the plant structure, layout, and ventilation conditions. We accurately measure the spatial dimensions, identify potential areas of air - flow disturbance and abnormal temperature and humidity points, providing detailed basis for the subsequent customized solution design, and ensuring that the project is perfectly adapted to the existing factory building.
2. Precise Demand Matching: We have in - depth communication with the factory management and technical personnel to understand the details of the production process, equipment layout planning, and personnel flow trends. We clarify the different requirements for cleanliness, temperature and humidity, and air - change rates in different production links, and control the project direction from the source to make it closely meet the actual production needs.
III. Core Construction Phases: Ingeniously Crafting Every Inch of Space
1. Construction of the Purification Air - Conditioning System: This is the "central nervous system" of the Class 10,000 cleanroom project. High - efficiency filters are selected to conduct multi - stage fine filtration of the air, intercepting dust particles with a purification efficiency of over 99.99%. A reasonable air - supply and return - air pipeline design is matched. According to the area and height of the factory building, the air - supply volume and return - air volume are accurately calculated to ensure that the air in the workshop flows evenly and stably. The temperature and humidity are maintained within the range suitable for plastic particle production all year round, generally with the temperature controlled at 22 ± 2°C and the humidity at 50 ± 5% RH.
2. Installation of the Enclosure Structure: High - quality color - coated steel plates are used as the main materials for the walls and ceilings. Their surfaces are smooth, not easy to accumulate dust, and have good air - tightness. During the installation process, the splicing joints are strictly controlled. Through the treatment of sealing rubber strips and silicone sealant, the overall air - tightness of the enclosure structure reaches a high standard, effectively blocking the penetration of external unclean air and guarding the "boundary line" for the clean area.
3. Floor Treatment: In view of the characteristics of the plastic particle factory floor, which is prone to wear and requires anti - static properties, an anti - static epoxy self - leveling floor is laid. During construction, the base layer is carefully polished to ensure that the flatness deviation of the floor is less than 2mm/m. The anti - static primer, intermediate paint, and self - leveling topcoat are applied in multiple processes. This not only endows the floor with excellent wear - resistance and corrosion - resistance, but also can promptly eliminate static electricity, prevent dust adsorption or particle electrostatic agglomeration caused by static electricity accumulation, and ensure production safety and product quality.
IV. Stringent Quality Control: Ensuring the Project Quality Throughout the Process
1. Inspection of Construction Materials: For each batch of purification air - conditioning equipment, color - coated steel plates, anti - static coatings, and other materials entering the construction site, spot checks are carried out in strict accordance with national standards and industry specifications. We check the specifications, performance parameters, quality certification certificates, etc. of the materials, and prevent unqualified materials from "mixing" into the construction site, ensuring that the project is solid from the very foundation.
2. Monitoring of the Construction Process: Professional quality inspectors conduct on - site supervision throughout the process. Every process, from the pipeline welding and equipment installation of the purification air - conditioning system to the splicing of the enclosure structure and the painting of the floor, is under strict "scrutiny". Once any process deviation or quality defect is found, rectification is immediately required to ensure that the entire construction process meets the standards of the Class 10,000 cleanroom project, and a high - quality project is crafted with meticulous craftsmanship.
V. Completion, Delivery, and Continuous Service: Facilitating the Long - term Operation of Factories
The completion of the project is not the end, but the starting point of a new service. We provide system commissioning and personnel training services for the factory to ensure that the factory's operation and maintenance team is proficient in the operation and maintenance points of the purification system. At the same time, we establish a long - term follow - up mechanism, regularly inspect the operation status of the purification facilities, and promptly solve potential problems to ensure the long - term and stable operation of the Class 10,000 cleanroom project. This enables plastic particle factories to continuously produce high - quality products in a continuous clean environment, jointly creating a glorious future in the industry.
Guangzhou Cleanroom Construction Co., Ltd. has always been committed to the purification engineering field with professionalism, focus, and dedication. We empower plastic particle factories and many other industries with exquisite craftsmanship. If you are also eager to upgrade the clean production environment of your factory, please feel free to contact us. Guangzhou Cleanroom Construction Co., Ltd. is willing to be your most reliable partner and move forward towards a higher - quality production future together.
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