The Service Life of Stainless Steel Air Showers and Methods to Extend Their Usage
2024.12.03
In modern industrial production and various scenarios with strict requirements for cleanliness, the stainless steel air shower serves as a "gatekeeper", fully blocking dust particles and safeguarding the dust-free environment of workshops. As a professional sharing from Guangzhou Kunling Purification Equipment Co., Ltd., today let's talk about the service life of the stainless steel air shower and dig deeper into some practical tips for extending its usage time.
Analyzing the Normal Service Life of Stainless Steel Air Showers
Generally speaking, for a stainless steel air shower with qualified quality, it can operate stably for 5 to 10 years under normal working conditions. This service life span is affected by multiple factors. The selection of materials for production is the foundation. If the purity of the stainless steel material is poor and its corrosion resistance and wear resistance are weak, after being exposed to wind and rain and frequent cleaning several times, the outer shell may be covered with rust and deformed or damaged. The quality of key components such as fans and filters is also extremely crucial. Low-quality fans will experience a rapid decline in power and generate loud noise, while primary and high-efficiency filters with a small dust-holding capacity will see a sharp drop in filtration efficiency, all of which will significantly reduce the service life of the air shower. Moreover, the frequency of use and environmental conditions also have a considerable impact. In an electronic chip workshop with high-load operation, where the air shower starts and stops many times throughout the day and there are many acidic and corrosive gases in the air, the aging speed of the equipment is far faster than that of the same equipment in an ordinary office area.
"Golden Tips" for Extending the Usage of Stainless Steel Air Showers
Meticulous Daily Cleaning and Maintenance
Cleaning should follow the principle of "taking care of both the inside and the outside". For the external stainless steel panels, simply wipe them with a soft damp cloth. In case of stubborn stains, mix a little neutral detergent, gently wipe them off, and then dry them immediately to prevent water stains from remaining and causing rust. For the internal air chambers and passages, arrange for in-depth vacuum cleaning regularly to remove accumulated dust and avoid dust being drawn into the fan or clogging the filters. For example, in a food processing workshop, the air shower should be cleaned at the end of each shift to prevent food debris from getting moldy and breeding bacteria.
Precise Component Maintenance
For fan maintenance, regularly lubricate the bearings, check the tightness of the belts, and replace the worn belts in a timely manner to ensure that the fan always has sufficient power. For high-efficiency filters, pay attention to the change in resistance. Once the final resistance is reached, they must be replaced. Otherwise, the ventilation will be poor and the air shower effect will be greatly reduced. In pharmaceutical enterprises, the replacement cycle of filters should be strictly controlled according to the production batches and purification standards to strictly adhere to the cleanliness requirements for drug production.
Adaptation to Environmental Control
In environments with abnormal humidity and temperature, install temperature and humidity adjustment devices for the air shower to avoid water vapor condensation that may cause short circuits in electrical components and corrosion of metal parts due to moisture. In chemical workshops with corrosive gases, install gas purification equipment in front to filter out acidic and alkaline components and "reduce the burden" on the air shower to ensure its "healthy operation".
Standardized Operation Procedures
Employees should be prohibited from pushing and pulling the door of the air shower violently when entering or leaving to prevent the door shaft from deforming and the door lock from malfunctioning. Strictly follow the set blowing time and wind speed, and do not adjust the parameters at will to maintain a stable purification process. During the induction training for new employees, the standardized operation of the air shower should be listed as a key content to reduce misoperations from the source.
Kunling by Your Side, Worry-free Equipment
Guangzhou Kunling Purification Equipment Co., Ltd. has been rooted in the purification field for many years and has been crafting stainless steel air showers with craftsmanship. From the careful selection of raw materials, the refinement of processing techniques to the strict inspection and control of finished products, we have been strictly controlling the quality throughout the whole process. Before sales, we customize solutions according to the actual situation of customers' workshops, and after sales, we provide 7×24-hour response to maintenance requests. Working with Kunling, what you purchase is not just an air shower, but also a long-term and reliable guarantee for cleanliness.
In the days to come, we hope that all our customers can skillfully use the above methods to take good care of the air showers. With stable equipment conditions, there will be no worries about production cleanliness and the benefits will continue to rise. If you encounter difficulties or have questions during practice, please feel free to contact the Kunling team at any time. We will provide professional answers and on-site services for you. We are looking forward to building more clean spaces with you and promoting the high-quality development of various industries.
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