Solutions for Maintenance and Troubleshooting of Purification Projects
2024.12.02
In the pursuit of an extremely pure production environment, purification projects are like precise ecosystems. The continuous and stable operation of these projects is the "hardcore" support for ensuring high-efficiency production of enterprises, strictly maintaining product quality, and meeting compliance requirements. As Guangzhou Kunling Purification Equipment Co., Ltd., which has been deeply involved in the purification field, we would like to talk with you today about the key points of maintenance and the "effective solutions" for troubleshooting in purification projects.
"Maintenance Tips" for Purification Projects: Meticulous Care for Long-Term Operation
1. Regular Care for the Air Filtration System: As the "first line of defense" in purification projects, primary, intermediate, and high-efficiency filters each play their own roles in intercepting dust and particulate matter. The primary filter is like a "coarse sieve". It should be regularly (about 1 - 3 months, depending on the dust concentration in the environment) removed for inspection. Gently tap it to remove accumulated dust, clean it with a vacuum cleaner, or replace it to prevent large particles from "breaking through the defense line". The intermediate filter (with a maintenance cycle of 3 - 6 months) can be cleaned with professional cleaning tools by brushing the folds of the filter material. Monitor the change in resistance, and replace it when it approaches the rated upper limit. High-efficiency filters are precious and fragile. Check them based on the differential pressure and the amount of dust generation every 6 - 12 months. If necessary, have them replaced by professional personnel in a dust-free environment to ensure that the filtering efficiency remains unchanged.
2. Elaborate Maintenance of Air Conditioning and Ventilation Equipment: The fan is the "power heart" of the system. Conduct monthly inspections, lubricate the bearings, tighten the bolts, and calibrate the tension of the belt. Monitor the running current, vibration, and noise. Any abnormal "noise" may indicate component wear or imbalance, which requires timely maintenance. The air conditioning unit should undergo in-depth maintenance during the season change. Clean the fins of the condenser and evaporator meticulously, prevent mold and bacteria, check the amount and pressure of the refrigerant, and adjust the temperature control valve to accurately control the temperature, ensuring that the air temperature and humidity remain constant and meet the purification requirements.
3. Surface Care for the Purified Space: Walls, floors, and ceilings should be regularly cleaned and disinfected. Select appropriate cleaning reagents and methods according to the cleanliness level of the workshop. For example, use residue-free disinfectants for wiping and ultraviolet irradiation in sterile rooms. Regularly maintain the anti-slip and wear-resistant treatment of the floor to prevent wear, dust generation, and the growth of microorganisms, thus building a "physical barrier" for the purified space.
Electrical System: Stable Power Supply and Safe Escort
1. Inspection of Circuits and Control Cabinets: Check the insulation of cables and the tightness of connections every month to prevent aging, short circuits, and poor contact. Clean and tighten the components inside the control cabinet, clean the dust from the cooling fan, prevent moisture and humidity, set up temperature and humidity monitoring, and issue warnings when the thresholds are exceeded to prevent electrical faults from affecting the entire purification operation.
2. Balance between Lighting and Power Supply: Regularly replace the light tubes of lighting fixtures and clean the lamp shades. Adjust the brightness as needed to reduce energy consumption and prevent glare interference. Optimize the distribution of power according to the power of equipment and operating periods. Regularly test the charging and discharging and switching functions of voltage stabilizers and UPS (Uninterruptible Power Supply). When there are fluctuations or interruptions in the mains power, ensure a "seamless connection" to guarantee the continuous operation of key equipment.
"Troubleshooting Guide": Precise Location and Quick Problem Solving
1. Deterioration of Air Quality: If the number of dust particles exceeds the standard, first check whether the filters are damaged, whether there is air leakage, and whether there are gaps in the installation seal. If the number of microorganisms exceeds the standard, focus on the loopholes in the disinfection process, poor quality of fresh air, or out-of-control temperature and humidity in the purified space that may lead to the growth of bacteria and mold. Strengthen sterilization measures, optimize the introduction of fresh air, and adjust the environment accordingly.
2. Equipment "Malfunctions" (Abnormal Noise and Vibration): Fan failures often manifest in this way. Disassemble the fan to check for imbalance of the impeller, damage to the bearings, or friction with the casing. Repair or replace the faulty parts precisely. For pump equipment, pay attention to blockages in the impeller and cavitation. Clean the flow channel and adjust the working conditions to restore smooth operation.
3. Electrical "Short Circuits" or "Open Circuits": Trace and check for damaged circuits, overload melting, and switch failures. Conduct insulation tests and replace faulty components. Follow the electrical diagrams to clarify the situation and repair the faults "quickly, accurately, and thoroughly", and then restart the purification power.
Intelligent Operation and Maintenance: Digital Empowerment and Proactive Management
Introduce the Internet of Things and big data technologies to build a monitoring platform. Sensors are "deployed" in all aspects, sending back real-time data on temperature, humidity, differential pressure, equipment status, etc. Analyze and mine the data in the "cloud", predict and warn of faults, and optimize the maintenance plan based on historical data. For example, prepare materials in advance and schedule maintenance according to the wear cycle of equipment, changing from "passive emergency repair" to "active prevention", making the operation of purification projects as stable as a rock.
Guangzhou Kunling Purification Equipment Co., Ltd., relying on its professional technical team and rich project experience, will accompany you throughout the whole process from customizing maintenance plans, responding quickly to faults to upgrading intelligent operation and maintenance for your purification projects. If you have any questions or concerns, please feel free to contact us. Let's work together to create a pure "paradise" for production and help enterprises achieve high-quality development!
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