Differences between Handmade Purification Panels and Mechanized Purification Panels Used in Clean Workshops
2024.11.18
In the construction of clean workshops, the choice of purification panels is of crucial importance. Among them, handmade purification panels and mechanized purification panels are two common types, and they differ in multiple aspects, which directly affect the performance and cost of clean workshops. The following will elaborate on these differences for you in detail.
I. Differences in Production Processes
Handmade Purification Panels
Handmade purification panels are formed by manually bonding and pressing core materials such as color steel plates, rock wool, and glass wool together with face plates like galvanized sheets or stainless steel sheets. This production method relies on the experience and skills of workers, and there are more manual operation steps involved in the production of each handmade panel. For example, during the filling of core materials and the splicing of panels, workers need to operate carefully to ensure the stability and sealing of the internal structure.
Mechanized Purification Panels
Mechanized purification panels, on the other hand, are produced continuously by machines. Through automated equipment, various materials are precisely processed and assembled according to preset programs. From the transportation of raw materials to the output of finished products, the entire process is highly automated, resulting in high production efficiency and relatively stable quality. Machines can ensure that each panel has high dimensional accuracy and a smooth appearance during the pressing and forming processes.
II. Differences in Appearance Quality
Handmade Purification Panels
Due to the characteristics of handmade production, the appearance of handmade purification panels may have a certain degree of unevenness. During the manual bonding and pressing processes, it is difficult to ensure that the pressure is exactly the same everywhere, so there may be slight local bumps and dents. However, this also gives handmade purification panels a unique texture. For some clean workshops where the appearance requirements are not particularly stringent, such slight unevenness may not affect their use.
Mechanized Purification Panels
Mechanized purification panels have obvious advantages in appearance. They have high flatness and a smooth surface. The automated production process ensures a high degree of consistency in the size and shape of the panels, making the visual effect of the entire clean workshop more aesthetically pleasing after installation. For some high-end clean workshops with high appearance quality requirements, such as electronic chip manufacturing workshops, mechanized purification panels are a better choice.
III. Comparison of Performance Characteristics
In Terms of Strength
· Handmade Purification Panels: During the production process of handmade purification panels, due to the flexibility of manual operation, the filling density and distribution of core materials can be controlled more flexibly. Under certain structural designs, higher strength can be achieved. Especially when there are special specifications and strength requirements for customization, handmade production can better meet the needs. For example, for the walls of some clean workshops that need to bear the hanging of heavy equipment, handmade purification panels can be strengthened locally in a targeted manner.
· Mechanized Purification Panels: The strength of mechanized purification panels mainly depends on the preset parameters of the machines and the performance of the materials themselves. Although its strength can also meet the usage requirements of general clean workshops under standard production, it is slightly less flexible than handmade purification panels when dealing with some special, non-standardized strength requirements. However, for the construction of large-scale and standardized clean workshops, the strength stability of mechanized purification panels can ensure the safety and reliability of the entire workshop structure.
In Terms of Sealing Performance
· Handmade Purification Panels: For handmade purification panels, if the workers are skilled and operate in accordance with the standards, a good sealing effect can be achieved. However, due to the uncertainty of manual operation, there may be situations where the sealing glue is not evenly applied or the sealing materials are not closely attached, which will affect the overall sealing performance. In clean workshops with extremely high requirements for sealing, such as biomedical R&D and production workshops, this potential risk needs to be carefully considered.
· Mechanized Purification Panels: In the production process of mechanized purification panels, the addition and processing of sealing materials are accurately completed by automated equipment. This makes its sealing performance more stable and reliable, effectively preventing the penetration of air, dust, and moisture, and better maintaining the cleanliness level of the clean workshop.
IV. Cost Considerations
Material Costs
· Handmade Purification Panels: Due to the relatively low production efficiency of handmade purification panels, there may be no obvious advantage in material procurement costs. Moreover, due to the possible material loss rate caused by manual operation, the unit cost will also increase. However, if it is for small-batch production and the scale of material procurement is small, the difference in material costs compared with mechanized purification panels may not be significant.
· Mechanized Purification Panels: Mechanized purification panels can reduce the unit material cost when produced on a large scale thanks to their high production efficiency. Because automated production can make more rational use of raw materials and reduce waste, they have an obvious advantage in material costs for large clean workshop projects.
Labor Costs
· Handmade Purification Panels: The labor cost accounts for a large proportion in the production process of handmade purification panels. From the preparation of raw materials, the filling of core materials to the final assembly and pressing, a large amount of manual labor is required, which makes the total cost relatively high under the drive of labor costs, especially in regions with high labor costs.
· Mechanized Purification Panels: Although the investment in equipment for mechanized purification panels is large, due to the high degree of automation in the production process, less labor is required, and the proportion of labor cost in the total cost is relatively low. As the production scale expands, the cost of equipment depreciation and other costs apportioned to each unit product will gradually decrease, further highlighting the cost advantage.
V. Analysis of Applicable Scenarios
Handmade Purification Panels
They are suitable for projects with special structural or strength requirements for clean workshops, small-batch production, and those where the appearance requirements are not particularly strict. For example, the renovation of small clean rooms in scientific research laboratories or industrial clean workshops with special customization requirements for local structures.
Mechanized Purification Panels
They are widely applicable to the construction of large-scale and standardized clean workshops, such as large electronics factories, pharmaceutical factories, and food processing factories. These places have high requirements for cleanliness, appearance flatness, and production efficiency. Mechanized purification panels can better meet these requirements and also have more advantages in cost control.
In conclusion, when choosing between handmade purification panels and mechanized purification panels for the construction of clean workshops, it is necessary to comprehensively consider factors such as production processes, appearance quality, performance characteristics, and costs, and make the most appropriate decision according to the specific requirements of the actual project.
Contact
Leave your information and we will contact you.