Layout Construction of Dust-free Workshop for Milk Powder Filling
2024.09.20
In the process of milk powder production, ensuring the safety and quality of products is of utmost importance. The layout construction of a dust-free workshop for milk powder filling is a crucial link.
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I. Reasonable Zoning
The dust-free workshop for milk powder filling should be scientifically zoned. First, there is the general operation area, which includes the raw material warehouse for storing various raw materials required for milk powder production, such as skim milk powder, whole milk powder, whey protein, etc. The raw material warehouse needs to maintain good ventilation, have complete moisture-proof, insect-proof, and rodent-proof measures. At the same time, there should be a clear physical separation from other areas to prevent cross-contamination.
Next is the quasi-clean operation area, such as the pretreatment area. Here, raw materials will undergo preliminary processing and screening to prepare for the subsequent filling process. This area has relatively high hygiene requirements and needs to strictly control temperature, humidity, and maintain a certain degree of cleanliness.
The core clean operation area is the filling area. This area must strictly control pollutants such as particles and microorganisms in the air. Advanced filling equipment should adopt automated technology to ensure that milk powder is filled in a sterile environment and minimize the pollution risk caused by human operations.
II. Build an Efficient Air Purification System
To maintain the cleanliness of the dust-free workshop, installing an efficient air purification system is essential. The system should include primary filters, medium filters, and high-efficiency filters, which can effectively filter pollutants such as dust, bacteria, and viruses in the air. The workshop should always maintain a positive pressure state to prevent the intrusion of external air.
At the same time, the air purification system should establish a regular detection and maintenance mechanism to ensure that it is always in good operating condition. By monitoring the number of particles and microbial content in the air in real time, the operating parameters of the system can be adjusted in time to ensure that the air quality in the workshop meets the standard requirements.
III. Optimize Logistics Channels
Reasonably plan logistics channels to ensure the smooth flow of raw materials and finished products while avoiding cross-contamination. The entry channel for raw materials should be separated from the output channel for finished products and go through strict cleaning and disinfection procedures.
Inside the workshop, logistics channels should be as simple and clear as possible, avoiding excessive corners and narrow areas to facilitate the passage of transportation equipment. At the same time, a special waste disposal channel should be set up to timely clean up the waste generated during the production process and maintain the cleanliness of the workshop environment.
IV. Focus on Personnel Management
Personnel entering the dust-free workshop for milk powder filling must undergo strict training and management. Employees should wear required protective clothing such as work clothes, hats, masks, and gloves, and go through an air shower room for cleaning and disinfection.
There should be a special personnel channel set up in the workshop, separated from the logistics channel, to avoid cross-contact between personnel and raw materials and finished products. At the same time, regular health checkups should be conducted on employees to ensure that their physical conditions meet the job requirements.
In conclusion, the layout construction of a dust-free workshop for milk powder filling requires comprehensive consideration of various factors. From zoning, air purification, logistics channels to personnel management, every link is crucial. Only through scientific and reasonable layout construction can the safety and quality of milk powder be ensured and provide nutritional food for babies.
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