Create a Pure Space: Design of Air Purification System in Dust-Free Workshop
2024.09.05
In modern industrial production, dust-free workshops play a crucial role. Whether in the fields of electronic manufacturing, biomedicine, or precision instruments, there are extremely high requirements for the cleanliness of the production environment. An efficient air purification system is the key to realizing a dust-free workshop.
I. The Importance of Dust-Free Workshops
Dust-free workshops provide a highly clean environment for the production process and can effectively prevent pollutants such as dust, bacteria, and viruses in the air from affecting product quality. In the electronics industry, tiny dust particles may cause chip short circuits or damage; in the biomedical field, pollution may render drugs ineffective or even cause harm to the human body. Therefore, building a reliable dust-free workshop is essential for ensuring product quality and production safety.
II. Components of the Air Purification System
- Primary filter
As the first line of defense of the air purification system, the primary filter is mainly used to filter larger particles of dust, hair and other pollutants. It can effectively extend the service life of subsequent filters and reduce maintenance costs.
- Medium-efficiency filter
The medium-efficiency filter further filters smaller particles in the air, such as pollen and dust. It has a higher filtration efficiency and can reduce the burden on the high-efficiency filter.
- High-efficiency filter
The high-efficiency filter is the core component of the air purification system and can filter out most of the tiny particles, including bacteria and viruses. Its filtration efficiency is usually above 99.99%, ensuring that the air in the workshop reaches an extremely high cleanliness level.
- Air circulation system
The air circulation system includes supply fans, exhaust fans, and ventilation ducts. The supply fan sends filtered clean air into the workshop, and the exhaust fan discharges the polluted air in the workshop. The design of the ventilation duct should be reasonable to ensure that the air can be evenly distributed throughout the workshop.
- Control system
The control system is used to monitor and control the operating status of the air purification system. It can monitor parameters such as air quality, temperature, and humidity in the workshop in real time and automatically adjust the operating parameters of the system according to the set standards to ensure the efficient and stable operation of the system.
III. Design Points of the Air Purification System
- Determine the cleanliness level
According to the requirements of the production process, determine the cleanliness level required for the dust-free workshop. Different industries and products have different requirements for cleanliness. Therefore, when designing the air purification system, reasonable choices should be made according to the actual situation.
- Calculate the air volume demand
According to factors such as the area and height of the workshop, as well as the number of personnel and equipment, calculate the required supply air volume and exhaust air volume. The size of the air volume directly affects the effect of the air purification system, so accurate calculations must be made.
- Select the appropriate filter
According to the cleanliness level and air volume demand, select the appropriate filter type and specification. Different types of filters have different filtration efficiencies and resistances, and factors such as performance and cost should be considered comprehensively.
- Optimize the ventilation duct layout
The layout of the ventilation duct should be reasonable to avoid problems such as dead corners and short circuits of air flow. At the same time, try to reduce the resistance of the pipeline and improve the operating efficiency of the system.
- Consider energy-saving measures
When designing the air purification system, full consideration should be given to energy-saving measures. For example, adopting variable frequency control technology and heat recovery devices can reduce the energy consumption of the system and improve energy utilization efficiency.
IV. Maintenance and Management
To ensure the long-term stable operation of the air purification system, regular maintenance and management are required. This includes regularly replacing filters, cleaning ventilation ducts, and inspecting the operating status of equipment. At the same time, a sound management system should be established to strengthen the training of operators and improve their maintenance awareness and skill levels.
In conclusion, the design of the air purification system in a dust-free workshop is a complex and crucial process. Only through scientific and reasonable design, strict construction, and effective maintenance and management can a truly pure space be created and reliable guarantees be provided for the production of high-quality products.
Contact
Leave your information and we will contact you.