How to Install a Modular Cleanroom?
If you’re considering a modular approach to your next cleanroom project, you might have a few questions about the installation process. This guide will help you understand the essentials!
What Is a Modular Cleanroom?
A modular cleanroom consists of non-progressive, prefabricated components that are manufactured offsite and then assembled onsite. These cleanrooms can be installed within an existing facility as a freestanding structure or supported by the existing building’s structure if necessary.
What Are the Benefits of Modular Cleanrooms?
Modular cleanrooms offer several advantages compared to traditionally constructed cleanrooms, including:
Versatility
Modular cleanrooms can be easily reconfigured, expanded, or relocated to meet the changing needs of your facility.
Convenience
They result in less construction mess and minimal interruption to your facility’s surrounding operations.
Environmental Friendliness
Made from recycled materials, modular cleanrooms produce less construction waste and are built for durable and versatile long-term use.
Affordability
Due to the prefabricated components, labor costs are reduced, making modular cleanrooms more affordable than traditional ones. However, costs can vary based on the size and scope of your project.
Ready for Quick Installation
Prefabricated modular cleanroom components allow for quick and simple installation processes.
The 7 Steps to Modular Cleanroom Installation
The biggest benefit of installing a modular cleanroom is the swift and uniform installation process. Since components are pre-engineered and manufactured in a controlled environment offsite, they’re ready to install as soon as they’re delivered. In some cases, this can take just a few days!
Here’s an overview of the modular cleanroom installation process, from design drafts to finishing touches:
1. Create Designs
A great cleanroom starts with a great design. The design phase ensures all aspects are feasible and highly detailed, setting the scene for a successful, error-free manufacturing process.
2. Manufacture Components Offsite
In a controlled facility offsite, various cleanroom components are manufactured according to the design specifications. Detailed, high-quality work ensures that no problems arise during installation.
3. Deliver Components to the Construction Site
After manufacturing, each component of the modular cleanroom is delivered to be assembled onsite.
4. Build
This is where the true modular cleanroom “installation” process begins. Expert installers assemble each component until the final structure is complete. This stage can vary from a few days to several weeks, depending on the size of your project.
5. Connect Utilities & Services
To get the cleanroom running optimally, all ancillary services such as HVAC, electrical, and plumbing need to be connected and properly installed.
6. Implement Additional Equipment
Once the modular cleanroom structure is standing, any additional equipment is incorporated. This may include specialized machines or technologies required for your specific application.
7. Complete Qualification & Validation Process (If Necessary)
Most cleanroom projects require some form of certification, qualification, or validation, such as GMP, cGMP, ISO, ASTM, or USP. These processes confirm that the cleanroom is safe, effective, and efficient for its intended application.
Have More Questions?
For further information, refer to our detailed guide on Modular Cleanroom FAQs.
Trust Our Experts for Modular Cleanroom Installation
If you’re looking to install a cleanroom as quickly and efficiently as possible, modular is the way to go. From full-size turnkey cleanroom projects to customized expansions, our experts have the experience needed to design, build, and install a modular cleanroom that works for you.